Staff Engineer

Location: Weirton, WV

The Senior Engineer position encompasses various responsibilities, as listed below:

Process Development

· Innovating and enhancing existing manufacturing processes, emphasizing SAFETY, QUALITY, DELIVERY, and COST (SQDC).

· Planning and managing project activities for process development, including tasks, resources, and schedules.

· Providing ROI justification for improvements and upgrades in processes/equipment.

· Identifying, acquiring, and commissioning new manufacturing equipment for production readiness.

· Optimizing process parameters and developing documentation and work instructions.

· Assisting in the design of custom tooling and revising existing tooling designs.

Factory Support

· Monitoring process yields, costs, stability, and capability.

· Implementing quality improvements based on performance metrics.

· Creating, validating, and maintaining automatic equipment programs.

· Addressing manufacturing problems promptly, including issues with materials, designs, equipment, and personnel.

· Training new personnel and contributing to the development of operator training materials.

· Assisting factory maintenance personnel in troubleshooting and repairing process equipment.

Design Support

· Coordinating the codification of products.

· Demonstrating understanding of multi-level Bill of Materials (BoM) structures.

Basic Qualifications:

· Possession of an Associate or Bachelor's degree (or higher) in Engineering or a related S.T.E.M. field.

· Proficiency in CAD software, such as Autodesk suite or Solidworks.

· Knowledge of Geometric Dimensioning and Tolerancing (GD&T).

· Experience with ERP systems, including creation of product codes and routings (e.g. JDE).

· Familiarity with Lean Manufacturing, Statistical Process Control (SPC), and 6 sigma concepts.

· Proficiency in MS Office software applications.

· Availability for second shift work, if required.

Preferred Qualifications:

· Understanding of automated equipment and robotics in a manufacturing environment.

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